Tarmac Installation & Process

A detailed guide on how we install tarmac surfaces, from site survey to finished product, including sub-base, materials, equipment and timescales.

tags: tarmac, tarmac-installation, driveway-surfacing, sub-base, sma, ac10-permeable,

read on

Mr Brown - MD

"Learn what to expect when having a driveway, car park, or road surfaced with tarmac."

Understanding the Tarmac Installation Process

  • At Ashford Tarmac, we know that installing a new tarmac surface can feel daunting. Whether it’s a driveway, car park, or residential road, knowing the steps, timescales, and preparations can make the process stress-free and build confidence in the work being carried out.

Domestic surfacing, Commercial surfacing or Public Sector surfacing are completed with a structured installation process to ensure durability, compliance, and a professional finish, we’ve perfected this methodology over 40 years.

Site Survey & Quote
Every project starts with a thorough site survey. Our surveyors will:

  • Assess the existing surface and sub-base
  • Identify drainage and planning considerations
  • Take accurate measurements to calculate materials and costs

After the survey, we provide a detailed, no-obligation quote, so you know exactly what to expect in terms of scope, cost, and requirements.

Sub-Base Requirements & Drainage
A strong sub-base is the foundation of a long-lasting tarmac surface. Key steps include:

  • Removal of unsuitable soil, debris, or old material
  • Compaction to create a stable, level platform
  • Installation of drainage channels to prevent water pooling

A properly prepared sub-base prevents long-term issues and ensures your tarmac surface performs as intended.

Tarmac Thickness & Materials
Choosing the correct thickness and material depends on the usage:

  • Residential driveways: 40–50 mm
  • Car parks and light commercial areas: 60–80 mm
  • High-traffic or industrial surfaces: bespoke specifications

Common materials we use include Stone Mastic Asphalt (SMA) and AC10 open-tex permeable tarmac, selected for durability, water drainage, and visual finish.

Equipment & Machinery Used
Professional installation requires the right equipment:

  • Mechanical rollers for compacting the base and surface
  • Pavers for laying asphalt evenly
  • Hand tools for edges and smaller areas

Combining modern machinery with skilled workmanship ensures a long-lasting, professional finish.

Timescales & What to Expect on Install Day
Understanding timelines helps reduce disruption:

  • Small residential driveways: 1–2 days
  • Commercial car parks: 2–5 days
  • Larger roads: scheduled over several weeks

On installation day, the team will:

  1. Prepare the site and mark out areas
  2. Lay and compact the sub-base (if required)
  3. Install the tarmac surface
  4. Complete finishing touches, edging, and clean-up

Aftercare advice, including curing times and maintenance tips, will be provided on completion.

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